Laser Enclosure Quote Form

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Name *

First

Last

Email *

Phone *

Address *

Address Line 1

Address Line 2

City

State

Zip Code

Type of Enclosure

Select the line of Enclosures you are interested in from the dropdown above.

Prior to accepting an order, please provide the exact Keyence Laser Marker you are going to be using below.

Keyence Laser Type *

MD-U UV Series Laser Marker
MD-X1000 3-Axis Hybrid Laser Marker
MD-X2000 3-Axis Hybrid Laser Marker
MD-F Series 3-Axis Fiber Laser Marker
ML-Z Series 3-Axis CO2 Laser Marker

Contactor Option *

Non-Contactor
Contactor

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· The enclosure complies with the FDA’s Center for Devices and Radiological Health (CDRH) class 1 classification standards.

· The enclosure will be a light tight bench top model incorporating the following features:

o An electrically powered Z-Axis, variable height of 19” from the work surface to the Laser Marker support. The actual usable Z-axis is laser and project specific.

o Large laser safe window in the door to shield and view the marking area.

o Aluminum frame construction.

o Isolation feet for stability

o The manual access door is counterbalanced for operator interaction and incorporates a redundant Keyence safety controller and interlock for safety.

o Internal work surface will be an aluminum base plate with ¼-20 tapped holes for mounting your own fixtures.

o Inside work light.

o The control panel consist of a light switch, a toggle switch for the powered Z-Axis up and down, start button, reset button, emergency stop button and a status light.

o The enclosure is fume extractor ready with a port for attaching an optional fume extractor.

o Wired to support Keyence Laser Markers, specifically for Contactor or Non-Contactor Variants. Note: The MD-F series laser marker will require an auxiliary Z-Axis Mounting Platform.

SLE20 – Standard Enclosure as Described Above

SLE20 – $8,810.00

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– Standard Enclosure as described above including Automatic Door with a safety edge guard on the door, PLC and programming to allow the operator to begin the process with a push button and as the process continues the door will automatically close, laser mark, and the door automatically opens awaiting the next cycle.

SLE20A – Standard Enclosure with Automatic Door

SLE20A – $14,773.00

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· Rotational Indexing device that is capable of holding a work piece up to 3” diameter and is operator controlled through an HMI for establishing index moves and recipes to include the following:

o CNC Rotary Table capable of incremental movements and can be used either horizontal or vertical.

o 3-jaw self-centering chuck capable of holding up to 3” diameter.

o Tilting Angle plate for unique needs.

Note: May not work for every project and long shafts will need additional support. Tooling may also play a role with the actual clamping capacity. Additional evaluations recommended for unique projects. Special tooling excluded and can be quoted on a project-by-project bases.

SLE20i – Standard Enclosure with Rotary Indexer

SLE20i

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Mini Laser Enclosure System overview and options:

The main features of the Tabletop Standard Standalone Enclosure will be as follows:

· The enclosure complies with the FDA’s Center for Devices and Radiological Health (CDRH) class 1 classification standards.

· The enclosure will be a light safe bench top model incorporating the following features:

o Sheet metal enclosure to support the weight of the MD-X, MD-F, and ML-Z Keyence Laser Markers. Will support a 10” X 10” X 10” potential marking area depending on the laser marker.

o Laser safe manually sliding window will be the door and shield to view the marking area.

o There will be two interlocks wired in series for redundant safety.

o Isolation feet for stability

o Supplied with an 8” X 8” Laboratory Scissor Jack having 11” maximum lift.

o Inside work light.

o The control panel consist of a start button, emergency stop button and a status light.

o The enclosure is fume extractor ready with a ¾” flexible hose assembly on the inside of the enclosure for attaching an optional fume extractor.

o Also provided an add-on mounting bracket for the ML-Z marker.

o Includes corrugated packaging for shipping.

MLE16 – Standard Mini Laser Enclosure with Manual Door

MLE16 Standard Mini

Automatic Door option upgrades the system to include a PLC, Electric actuator with a torque limiter programmed into the door actuator controller for safety

MLE16A – Standard Mini Laser Enclosure with Automatic Door

MLE16A Mini with Auto Door

SLE OPTIONS

CTBL – Compact Enclosure Cart, 27X40 welded steel machine tables with leveling casters, removable closeout panels on 3 sides, sliding shelf for holding a laptop PC and a lower shelf that can hold the laser controller and fume extractor
STANDARD TABLE – Standard Enclosure Cart, 40X50 welded steel machine tables with leveling casters and a lower shelf that can hold the laser controller and fume extractor….(if requested for larger table)
Fume Extractor System. (Fumex FA1) – (includes control cable for fume extractor)
Fume Extractor System. (Fumex FA1 “Mini”) (includes control cable for fume extractor)
Fume Extractor System. (Fumex FA1 High Flow) Fume Extraction System with a larger improved filter system and a high flow blower motor system
Fume Extraction System for PVC & CPVC with SS vent tube
Extra-long “Loc-Line” Coolant hose used for better evacuate of laser marking fumes generated during marking process
Add adjustable monitor mount to side of Enclosure or Compact Cart
Add adjustable monitor mount and keyboard tray ergo arm to side of Enclosure or Compact Cart
Add HMI, PLC, and power supply to the manual version for allowing the production operator to interact with the Enclosure to load pre-programed recipes for Laser Marking
Integration of Consigned Laser Marker and special crating necessary for integrated systems
SLE AZ – Intelligent Automatic Z-axis that is operator controlled through an HMI by selecting the desired height/recipe and pressing the start button. This includes a PLC and a linear transducer to identify location
ROTARY INDEXER – Rotational Indexing device that is capable of holding a work piece up to 3” diameter and is operator controlled through an HMI for establishing index moves and recipes to include the following: 1) CNC Rotary Table capable of incremental movements and can be used either horizontal or vertical 2) o 3-jaw self-centering chuck capable of holding up to 3” diameter 3) Tilting Angle plate for unique needs. Note: May not work for every project and long shafts will need additional support. Tooling may also play a role with the actual clamping capacity. Additional evaluations recommended for unique projects. Special tooling excluded and can be quoted on a project-by-project bases
ROTARY INDEXER OPTION 1) Add a Bison ,7-862-0505, brand 5C manual collet closer to the above Rotational Indexing device with adaptor plate
ROTARY INDEXER OPTION 2) Add a Yuasa Brand, Rotary Air Clamp Actuating 5C Collet Chuck to be adapted to the Rotary Indexer
ROTARY INDEXER OPTION 3) Encoder for rotary indexer which communicates directly with Keyence Laser Marker. Includes: 1) Custom Mounting Flange 2) Custom Coupler 3) Modification to enlarge mounting angle plate for a clearance hole. 4) Terminated leads for laser marker 5) Programming for rotary speed adjustments • Note: Speed adjustment evaluated based on material being marked. Complex speed control may require PLC upgrade. Price will be adjusted accordingly.
Personal Computer that is a commercial readily available of our choosing with a minimum of 250GB of Memory, 4GB Ram and i3 Processor with a Windows 7 or newer Operating System that is compliant with the Keyence Laser Marking software
Design and fabricate a Vertical Mount Laser Marker Holder to support a MD-X Keyence laser marker in a vertical position. This support does not include height adjustment for moving the laser marker up and down. Various heights are accomplished by using blocks or parallels to get the desired height. The tooling plate will be enlarged to 16 x 30 inches with ¼-20 holes 3 inches on center for mounting various fixtures and the Vertical Mount Laser Marker Holder
Laser Marking Equipment cooling features to include a standalone self-contained enclosure for housing and cooling the Keyence Laser Marking Controller and a Vortex using shop compressed air with flow control to direct cool air toward the Keyence Laser Marker Print Head for assisting the internal cooling fan with a supply cool air
Fume Extraction Port Weldment only
To obtain a “Field Mark” from a NRTL (National Recognized Test Laboratory) to UL 61010-A1 Standard at Turnkey Technologies in Salisbury, NC prior to shipping. Note: Final documentation could take up to 2 weeks for processing, but the mark signifies standard compliance
Automatic Door with PLC & programming to allow the operator to begin the process with a push button and as the process continues with the door will automatically close, Laser will mark, and after marking the door will automatically open awaiting the next cycle
To design and construct an automatic shuttle to assist the operator for loading and moving the parts into the enclosure. The work surface will be 16 x 32 with ¼-20 drilled tapped holes 3 inches on center, for mounting customer fixtures. The shuttle will have rails and bearing and will extend approximately 12-16 inches outside the enclosure and will have pneumatic actuation and pneumatic pinning for locating and retaining the shuttle. Will also require air supply of 90psi clean dry air
Upgrade PLC from the standard Productivity 1,000 to a Rockwell Automation, Allen Bradley L16 Compact Logic PLC. • With the PLC upgrade, the communication to the Keyence Laser Marker will be via Ethernet
To design and construct a removable electric shuttle with a work surface of approximately 6” square capable of indexing in the “X” or “Y” Axis to mark two 120mm marking zones. Note: If adding to a manual door or automatic door it is necessary to add/upgrade a PLC and HMI for operator interface
Include a tooling fixture to hold (2) GT2 sensors for a reference measurement with communication through the HMI with connection ports to connect and disconnect the tooling fixture to allow the use of the enclosure for other products. Additional information may be required to confirm pricing
To design and construct a removable electric shuttle with a work surface of approximately 6” square capable of indexing in the “X” and “Y” Axis to mark four (4) 120mm marking zones. Note: If adding to a manual door or automatic door it is necessary to add/upgrade a PLC and HMI for operator interface • o http://www.intellidrives.com/XY-tables-XYZ-Systems/XY-Tables/XY-BSMA-300x300WJ
Tooling Plate Only
Powered Laser Marker Lift System allows the operator to hold a switch to lift or lower the laser platform
Bar Code Scanner
Recommended testing to validate Class 1 classification as recognized by the FDA, Center for Devices and Radiological Health (CDRH). Following is the price if testing and reporting to CDRH if complete at Turnkey’s facility. Note: By choosing not to have the enclosure certified, Turnkey assumes that Company will self-classify the equipment at your location.
Testing at Turnkey’s facility to validate an existing laser enclosure meets the Class 1 classification as recognized by the FDA, Center for Devices and Radiological Health (CDRH). This only provides taking the necessary readings with calibrated instrumentation and Turnkey will provide a document stating your laser enclosure’s calculations of exposure levels. The pricing is for Testing Only at Turnkey’s location and does not include the preparation of the FDA documentation. Notes: 1) Travel expenses will be in addition to the testing and reporting price and will be charged at the current Federal Mileage Rate, (current 2018 rates are $0.545 per mile) and/or Air fare and hotel accommodations, as necessary. 2) This does not include the documentation for presenting to the FDA for an Accession Number and choosing not to have the enclosure certified, Turnkey assumes that Company will obtain certification or self-certify the equipment at your location.

MLE Options

Fume Extraction system “Mini”
Compact Enclosure Cart, 27X40 welded steel machine tables with leveling casters, removable closeout panels on 3 sides, sliding shelf for holding a laptop PC and a lower shelf that can hold the laser controller and fume extractor
For Automatic Door option only, to add a selector switch to change from automatic door to manual door. This will electrically bypass the intelligence of the electric actuator and only utilize the safety interlocks of the door to control the laser marker. This will require programming changes, and hardware installation. Note: To make the door freer to move, it may be necessary to decouple the door from the actuator. Decoupling can be accomplished by removing 4 screws that holds a door bracket to the actuator.
Mounting Plate 10” X 12” with ¼-20 tapped holes for mounting placed 1” on centers with 4 standoffs with length TBD
Add an automated Z-axis option to allow vertical movement of 250mm with the mounting platform having a top height of 92mm away from the laser marker lens. The PLC and Actuator will be ethernet capable. The HMI will be programmed to allow for various recipes to set bottom and top heights. The automated Z-axis process is as follows: 1) Technician develop the recipe to include A) Recipe identification; Name and/or Number B) Marking Program for the recipe C) Top Z-Axis position D) Lower Z-Axis position. 2) Select Recipe program for processing. 3) Operator will load/unload parts. 4) Operator will press start button, 5) The door will close, and the z-axis will elevate to the desired height, 6) Laser marker will mark the chosen program, 7) When the mark is complete the Z-Axis will lower, and the door will open. Automated Z-axis pricing to include programming and instruction manual.
Miniature position arm and mounting plate for HMI

MLE Options

Notes:

· All pricing is non-inclusive of shipping and taxes.

· Support for the Keyence Laser Marker to be provided from Keyence.

· The application of the laser marker has been proven by Keyence and approved by your company and Turnkey is only providing the light safe marking laser enclosure.

· Unless otherwise stated above, Turnkey will provide on-site training and startup at your location for $100.00 per hour with a maximum of $1,200.00 per day plus expenses.

· Any computer required for the system to be customer supplied.

· The MLE16A standard enclosure was tested and reported to the FDA and is identified with an accession number.

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